Adash Vibrio A4900 Predictive Maintenance

THE EASIEST WAY TO FUNCTIONAL
PREDICTIVE MAINTENANCE

Based on more than 30 years of experience

Step by step video tutorials

Simple & powerful tools and software

PREDICTIVE MAINTENANCE INTRODUCTION VIDEO 4900 VIBRIOM
3
in
1
Vibration meter
Analyzer
Data collector
+ FREE SOFTWARE
vibration analyst adash vibrio
vibration analyst adash vibrio
vibration analyst adash vibrio
vibration analyst adash vibrio
vibration analyst adash vibrio

VIBRATION ANALYSIS

  • You found this website because you are looking for solution how to smoothly run your machinery without unexpected shut downs. You are looking for planned maintenance in order keep your company thriving.

    Sit comfortably and go through following information and relax because this is the last website which you had to enter in order to find the right machine monitoring system solution for you…

  • Do you evaluate and compare available condition monitoring tools on the market? Or do you think about outsourcing this solution as a service? Which Means to hire condition monitoring service company who will visit your facility from time to time and will measure vibration on your machines and perform vibration analysis. Let us talk you out of this decision…

    Keep in mind that such a service companies takes you just as a number with no relation to your product nor company nor your machinery park. Most of the time they are also your supplier of bearings, belts and other spare parts and therefore they may have a concern to change some of these components earlier that it is needed.

    Moreover, who knows your machines the best? Your in-house employees in charge of your machinery maintenance? Or these service companies who visit your facility 2 times per year and they claim to do predictive maintenance for you? This way we came to last and actually the vast disadvantage of hiring a service company to keep an eye on your machines…

    Rotating equipment are usually running 24/7 and to monitor them 2 times per year is absolutely non- sense. Imagine what can happen during half a year on these machines if they continuously run under different loads, speeds and different working regimes...

  • Let´s forget about service company and start to concentrate on your other thought in your mind: Your definition and requirement for predictive maintenance / machinery condition monitoring tool. This is followed by your biggest fear. You don’t have in-house vibration analysts or basically people who are aware of vibration times signal, Spectrum, Frequency response… No no no, please relax…You don´t need to worry, it is not so difficult to start measuring basic vibration values and evaluate them. Take a look here how simple it could be to start your predictive maintenance program.

    Although Adash offer high-end vibration analyzers we found out during the years that there is a beauty in simplicity. Along with our valuable end users we’ve developed vibration meter as simple as we could but still smart enough to help you to do the diagnostics. You would need to give it just a few minutes to learn how to operate it and you will be able to start your predictive maintenance program within some hours only.

    Imagine a device which will tell you the machine vibration status using traffic light colours so you don’t need to learn to much in the beginning. It even shows fault severities of most common problems on standard machinery (e.g. unbalance or bearing faults). Imagine a device which comes with free software where you can create the layout of your machinery in your facility and start to monitor them. Explore our Vibrio M vibration data collector.
    All this comes with supreme customers support from our worldwide dealers.

    But the support does not end up there. We are loaded with product tutorial videos which will help you to understand the topic and set up your predictive maintenance program. Moreover, don’t hesitate to contact us directly with any questions you have!

    The confidence which we have in our products gave us an opportunity to offer you 5 years warranty.

    Last but not least, you are not signing any long term contract with us. Our products are one time payment only. We do not charge any monthly or annually fees for software or firmware updates.

  • Thank you for finishing this journey. We hoped it answered your questions. Now you can just follow the link to contact the distributor in your country.

    Call us: +420 596 232 670
    Write to us: info@adash.com

NEXT STEP MORE ABOUT VIBRATION ANALYSIS
Benefits of using ADASH
avoid shutdowns

Reduced
breakdowns

maintenance

Reduced
maintenance costs

energy consumption

Reduced
energy consumption

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Increased
savings

THE EASIEST WAY TO FUNCTIONAL
PREDICTIVE MAINTENANCE

  • The machine should not be repaired after it fails, nor too early when it is still in good condition. The machine should be repaired when it is really necessary. Predictive maintenance can predict the right moment. The right moment is when a failure is near – or in other words - when the fault starts affecting the machine, but it is still safe to keep the machine running until the time for repair suits the company best (for example during a planned shutdown).

    Adash Vibrio A4900 Predictive Maintenance

  • The essential element of predictive maintenance is trending of measured vibration values. According trends you can predict the development of your machinery health and plan the maintenance operations based on the actual condition of the machine.

  • Only values measured under the same conditions can be trended - therefore a sensor with a strong magnetic base with a pull strength of 13 Kg is included.

    Measurement repeatability is mandatory. Make sure you measure a particular machine at the same place as before and the machine is running under the same operational conditions. The sensor with the strong magnetic base is a great help. Following this simple rule assures a reliable trend of your vibration data and therefore machine condition.

  • ADASH DDS Software - A powerful tool for data storing / trending and analysis. User friendly environment - developed by users, not programmers.

    DDS expert system

  • Most common is to track the trend of the overall machine vibration. But VIBRIO M Automatic Faults Detection (FASIT ©) allows you to trend also individual faults such as: unbalance, looseness, misalignment and bearing wear.

    A4900 Vibrio Digital diagnostics system
NEXT STEP WHERE TO BUY?
Adash Vibrio A4900 Predictive Maintenance
Schedule machine repairs for when they are really needed.
Not sooner, not later.
Adash Vibrio A4900 Predictive Maintenance
DDS expert system
A4900 Vibrio Digital diagnostics system
VIBRIOM
THE MAINTENANCE SWISS ARMY KNIFE

VIBRIO M offers everything you need

To start your functional predictive maintenance

Automatic mode and 3-button control

Highly appreciated by beginners

Automatic mode FASIT©

Easy to use and no knowledge or experience required!

1. Just initiate automatic machine fault detection.

2. You obtain an instant on-screen traffic light alarm indication of:
Bad bearings, Unbalance, Misalignment and Mechanical looseness.

3. The severity of all detected defects is then trended in the DDS software.

play
A4900 Adash Vibrio - Fasit expert system

Automatic mode

A4900 Adash Vibrio - user friendly

Plug and play

A4900 Adash Vibrio - tough

Rugged and tough

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Easy to use

vibration analyst adash vibrio
Keep an eye on your machinery.
Avoid unexpected breakdowns.
vibration analyst adash vibrio

STORE, TREND, ANALYSE

  • Vibrio M along with free DDS software is the easiest way to begin your predictive maintenance program based on machinery condition.

    Make your route VIBRIO M measurements regularly and send the new vibration data to DDS (Digital Diagnostics System). Follow vibration trends and observe the actual condition of your machines.

  • Create a scheme of your machinery park in DDS, define measurement points on particular machines and set up appropriate measurement types which you want to take. Send this route to Vibrio M and let yourself be guided by VIBRIO M.

  • Follow the vibration trends of your machinery. Setup alarm and danger vibration limits and using traffic light colours, be notified in case of any change.

  • Get to know the Adash expert system FASIT and use our special analysis features to make your life easier. DDS software allows you to make deep analysis of your vibration data. Play with Overall values, FFTs, Time waveforms, Orbits and many more. Use various cursors, zooming, display options. Switch on bearing fault frequencies from a database of over 30000 bearings or define your bearing.

    vibration analyst adash vibrio
NEXT STEP MORE ABOUT DDS

MEASURING VIBRATIONS UNDER THE SAME CONDITIONS

Collect reliable vibration data

  • Firstly, you must define the measurement points on the machine. It is good to use one point for each bearing in the radial direction i.e. perpendicular to the shaft and one point on the axial direction. For horizontal shaft use the direction between the horizontal and vertical axes. For vertical shafts use any radial direction.
    For a standard machine like a motor + fan, you get 5 points.

  • The next step is the preparation of measurement points. Good preparation ensures repeatability of measurements. It is a key factor for vibration analysis. It is critical mainly for bearing condition measurement. The standard way is to use pads. They are glued to the machine and ensure the correct signal transmission path to the sensor. The readings are repeatable and this property is very important.

    When the sensor is mounted to a surface which is not flat, then it swings and the measured value also swings.

    When the sensor is mounted to a pad, then the value is stable. You can take the first readings once you have prepared your points.

    Sensor Vibration analysis
NEXT STEP MORE ABOUT MEASUREMENTS
vibration analyst adash vibrio
Sensor Vibration analysis
A4900 Vibrio FASIT
A4900 Vibrio overall values rms
A4900 Vibrio overall values peak
A4900 Vibrio Route
A4900 Vibrio Spectrum
A4900 Vibrio Time signal
A4900 Vibrio Frequency bands
A4900 Vibrio Displacement
A4900 Vibrio Temperature
A4900 Vibrio Autosave

4900 VIBRIO M - functions

  • Expert System FASIT - Automatic machine fault detection.
    Direct indication and severity of Unbalance, Looseness, Misalignment and Bearing condition.
    This system enables you to directly measure fault severity based on vibration. The vibration data is the input, and the fault severity diagnosis is the output. You can save the data to the DDS database and then view fault severity trend graphs.

    A4900 Vibrio Fasit

  • Velocity for whole machine body vibrations
    Acceleration for bearing vibrations

    Automatic speed detection

    A4900 Vibrio overall values rms

  • Velocity for whole machine body vibrations
    Acceleration for bearing vibrations

    A4900 Vibrio overall values peak

  • A tool for quick and easy data collection from your regular machinery park measurements.

    Create a scheme of your machinery park in DDS, define measurement points on particular machines and setup appropriate measurement types which you want to take. Send this route to VIBRIO M and let yourself be guided on your route by VIBRIO M.

    A4900 Vibrio Route

  • FFT analysis of vibrations
    3 max peaks detection

    A4900 Vibrio Spectrum

  • Time waveform for a bearing shocks observation
    Demodulation – Envelope value

    A4900 Vibrio Time Signal

  • 3 frequency bands for highest acceleration signal detection

    A4900 Vibrio Time Frequency bands

  • Contactless temperature measurement in degrees Celsius and Fahrenheit

    A4900 Vibrio Time temperature

  • Overall RMS and Peak measurement of vibration displacement

    A4900 Vibrio Time Displacement

  • Automatic data logger and small online system

    Select the measurement you want to take, define time interval between readings and start continuous data collection.

    A4900 Vibrio Time autosave
NEXT STEP MORE ABOUT VIBRIO M
battery charging icon

16 hours of operation

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free software

thermometer icon

IR thermometer

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stroboscope + torch

Vibrio trend evaluation
adash vibration limits
adash iso 10816
adash iso 10816
DDS acceleration RMS graph

VIBRATION TREND EVALUATION

  • Based on 30 years of experience in the field we have developed easy and clear system of vibration limits usable for wide variety of machinary operations and reflecting its own specifics.

    adash vibration limits

  • World-wide standardised limits.

    adash iso 10816

  • This type of low frequency vibration measurement cover all mechanical faults which are related to the speed of the machine such as unbalance, misalignment and mechanical looseness.

  • The automatic fault detection system FASIT enables you to directly measure machine fault severity based on vibration. Fasit indicate the severity of Unbalance, Looseness, Misalignment and Bearing condition. The vibration data is the input, and the fault severity diagnosis is the output. You can save the data to the DDS database and then view fault severity trend graphs.

    adash iso 10816

  • This type of high frequency vibration measurement covers condition of the bearings.

    DDS acceleration RMS graph

  • This is the view of each frequency component of the measured overall vibration. It allows you to see dominant frequencies and therefore deduct the source of vibration.

NEXT STEP WHERE TO BUY

KNOWLEDGE BASE

vibration diagnostics for beginners
Wide range of Adash vibration analyzers

Adash Ltd. offers tools and software for predictive maintenance and vibration analysis to all kinds of customers according to their needs and budget. We want our customers to actively benefit from the features offered by our products instead of leaving our tools on the shelf.

MORE PRODUCTS
Adash devices - Vibration Analysis

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